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Seal Support Systems

Seal Support Systems and API Plans

Engineered Flush, Barrier and Buffer Solutions for Mechanical Seals

Seal Support Systems

Mechanical seals depend on the correct operating environment to survive.
When process conditions are not ideal, seal support systems are used to control temperature, pressure, cleanliness, and lubrication.

AVT Sealing Solutions supplies AESSEAL® seal support systems and API plans, helping facilities across Illinois, Indiana, and Wisconsin extend seal life and prevent costly failures.

Seal Support Systems

Seal support systems control temperature, pressure, and lubrication
when process conditions are not ideal.

Discuss Your Application

What a Mechanical Seal Needs to Survive

To achieve maximum service life, the environment around the seal faces must be controlled.

Clean Fluid

Contamination leads to wear, scoring, and premature failure.

Relatively Cool

Excess heat reduces lubrication and accelerates wear.

Stable Fluid Film

Proper film formation prevents face contact and damage.

Good Lubricity

Lubricating properties are critical to prevent face distress.

When the Environment Must Be Controlled

Certain fluids are not naturally conducive to long seal life:

  • Slurries
  • Hot liquids that vaporize across seal faces
  • Cold liquids that solidify or become viscous
  • Liquids that crystallize
  • Coking fluids
  • Fluids that leave deposits across seal faces

In these cases, API seal support plans are used to modify and stabilize the seal environment.

Buffer and Barrier Media
(Double Seals)

When the support fluid pressure is lower than seal chamber pressure, it is called a buffer fluid. When it is higher, it is referred to as a barrier fluid.

  • Water – Common and widely compatible
  • Oil – Used when water is unsuitable, requires proper circulation
  • Inert Gas (Nitrogen) – Requires constant pressure and high-quality gas panel support

AESSEAL® gas panels such as the Gas 10 Panel are designed to safely support gas seal applications.

API Seal Support Plans

The following API plans are commonly applied to control seal chamber temperature,
pressure, contamination, and lubrication. Proper plan selection directly impacts seal life and reliability.

Plan 02

API Plan 02

Dead-ended seal chamber.

Use: Cool, clean fluids in low-speed pumps.

Requires jacket for cylindrical chambers.

Plan 11

API Plan 11

Recirculation from discharge through orifice.

Use: Clean, non-polymerizing fluids.

Calculate orifice size. Not for solids.

Plan 13

API Plan 13

Recirculation from seal chamber to suction.

Use: Vertical pumps or low ΔP.

Verify pressure differential.

Plan 21

API Plan 21

Discharge recirculation through cooler.

Use: Hot non-polymerizing fluids.

Cooler must follow orifice.

Plan 23

API Plan 23

Seal chamber recirculation through exchanger.

Use: Hot clean services.

Strict piping orientation required.

Plan 32

API Plan 32

External flush injected into chamber.

Use: Dirty or high-temp fluids.

Flush must be reliable & compatible.

Plan 41

API Plan 41

Cyclone separator + cooler recirculation.

Use: Hot services with solids.

Cooler maintenance required.

Plan 52

API Plan 52

Unpressurized buffer system (double seal).

Use: No contamination allowed.

Never run low on buffer fluid.

Plan 53A

API Plan 53A

Pressurized barrier fluid system.

Use: Hazardous or toxic fluids.

Maintain pressure above process.

Not sure which solution is right?

Share your operating conditions and equipment details. We’ll help you select the right mechanical seal, seal support system, bearing protection, or packing for your application.

Not sure which solution is right?

Share your operating conditions and equipment details. We’ll help you select the right solution.

 

Explore Our Product Range

A comprehensive range of sealing, lubrication, and asset protection products to support rotating equipment and piping systems.

Gas Seals

Gas Seals

Gas Seals

Cartridge Seals

Cartridge Seals

Cartridge Seals

Bearing Protection

Bearing Protection

Bearing Protection

Component Seals

Component Seals

Component Seals

Seal Support Systems

Seal Support Systems

Seal Support Systems

Packing

Packing

Packing

Gaskets

Gaskets

Gaskets

Industrial Lubricants

Industrial Lubricants

Industrial Lubricants

Expansion Joints

Expansion Joints

Expansion Joints

Explore Our Product Range

A comprehensive range of sealing, lubrication, and asset protection products to support rotating equipment and piping systems.

 

Gas Seals
Gas Seals

 

 

Cartridge Seals
Cartridge Seals

 

 

Bearing Protection
Bearing Protection

 

 

Component Seals
Component Seals

 

 

Seal Support Systems
Seal Support Systems

 

 

Packing
Packing

 

 

Gaskets
Gaskets

 

 

Industrial Lubricants
Industrial Lubricants

 

 

Expansion Joints
Expansion Joints

 

 

O-Rings & Hydraulic Seals
O-Rings